Flexo® Overexpanded Braided Sleeving Logo

FLEXO® Overexpanded™

200% Expansion for Easy Installation


Flexo Overexpanded Expansion Ratio Demontration
Expands Up To 200%

Flexo® Overexpanded™ has many uses where inexpensive bundling and management is the principal consideration. Created to provide a fast and easy solution for automotive and marine wiring, Overexpanded expands to nearly 4 times its nominal diameter, easing installation over large plugs and connectors. The open construction allows the underlying harness covering to show through for a unique and attractive assembly. The material cuts easily with a hot knife for a fray resistant end.


  • Resists UV Damage
  • Cut & Abrasion Resistant
  • Expands Up To 200%
  • Operating Temps: -94°F to 257°F (-70°C to 125°C)
  • Halogen Free - RoHS Compliant
  • Resists Common Chemicals & Solvents
  • FAR 25, FMVSS 302 Approved
  • Melt Temp: 482°F/250°C

What Makes Flexo® Overexpanded™ Different Than Other Braided Sleeving Options?

Flexo® Overexpanded™ is designed to expand 4:1 (or 200%) its original diameter. This extremely large expansion ratio allows the sleeving to be easy installed over large connector ends as well as varying diameters of cables.

The open construction of Overexpanded™ sleeving allows the underlying harness covering to show through for a unique and attractive assembly. It can be paired with & installed on top of another sleeving product for a unique overbraided look.


Why Should I Use Braided Sleeving?

We believe sleeving is the best of all worlds when it's time to deal with harnesses, snakes and bundles, and we want to convince you that some type of sleeving will be the perfect balance of economy, ease of use and long term usability for your applications. Unlike other products designed for cable management, expandable sleeving is quick and economical to install on applications of virtually any length. In addition, the reduced weight and volume of sleeving is negligible to the overall diameter and weight of the application. The visual appeal of braided sleeving is an important factor as well. Many companies and individuals the world over use Techflex® brand braided sleeving for their wires, tubes, cords, and more. For professional applications, home installations, and even arts and crafts projects, Techflex® braided sleeving is your best solution!


Tips for Installing & Terminating Braided Sleeving

determining the diameter of your wire bundle
How To Determine What Diameter Sleeving You Need

Bundle the cords that you’ll be covering and measure the diameter of the bundle. If you want a snug fit, choose a braided sleeving option with a slightly smaller diameter than that of your cables. If you want a loose and flexible fit, choose a braided sleeving option with a diameter that is equal to or slightly larger than that of your cables. Keep in mind that braided sleeving loses 2% to 3% of its length when it expands. Be sure to plan accordingly!


Cutting Sleeving With A Hot Knife
How To Cut Sleeving with a Hot Knife

To ensure a frayless, professional end on any installation, it is recommended that expandable braided sleeving be cut with a hot knife, rope cutter, or similar tool. We offer a wide variety of Hot Knives for different applications, including handheld knives, table knives, and replacement blades. Watch our video on Using A Hot Knife To Cut Braided Expandable Sleeving.


Terminating Sleeving With Heatshrink
How To Terminate Sleeving with Heatshrink Tubing

Heatshrink Tubing is the ideal way to create a tight, professional finish on any wire, hose or cable management project. Once shrunk, the tubing will hold its reduced state, even at elevated temperatures. This application can be used to protect, color code, brand, or secure ends or sections of braided sleeving. A Heat Gun is required to properly apply heatshrink tubing. You can find a guide to the proper technique for working with heatshrink tubing Here.



Product Videos About Flexo® Overexpanded™

Item Type

Color

Nominal Diameters

18 Products
Filter By...

PTO0.25BK

Flexo® PET Overexpanded™ - 1/4" - Black

Price/Ft:  $0.47
Premium Treatments:
Price/Ft:  $0.47
Total: $4.70
PTO0.25WH

Flexo® PET Overexpanded™ - 1/4" - White

Price/Ft:  $0.47
Premium Treatments:
Price/Ft:  $0.47
Total: $4.70
PTO0.31BK

Flexo® PET Overexpanded™ - 5/16" - Black

Price/Ft:  $0.52
Premium Treatments:
Price/Ft:  $0.52
Total: $5.20
PTO0.38BK

Flexo® PET Overexpanded™ - 3/8" - Black

Price/Ft:  $0.57
Premium Treatments:
Price/Ft:  $0.57
Total: $5.70
PTO0.38CB

Flexo® PET Overexpanded™ - 3/8" - Carbon

Price/Ft:  $0.57
Premium Treatments:
Price/Ft:  $0.57
Total: $5.70
PTO0.38CL

Flexo® PET Overexpanded™ - 3/8" - Clear

Price/Ft:  $0.57
Premium Treatments:
Price/Ft:  $0.57
Total: $5.70
PTO0.38NB

Flexo® PET Overexpanded™ - 3/8" - Neon Blue

Price/Ft:  $0.57
Premium Treatments:
Price/Ft:  $0.57
Total: $5.70
PTO0.38NY

Flexo® PET Overexpanded™ - 3/8" - Neon Yellow

Price/Ft:  $0.57
Premium Treatments:
Price/Ft:  $0.57
Total: $5.70
PTO0.38PP

Flexo® PET Overexpanded™ - 3/8" - Purple

Price/Ft:  $0.57
Premium Treatments:
Price/Ft:  $0.57
Total: $5.70
PTO0.38RD

Flexo® PET Overexpanded™ - 3/8" - Red

Price/Ft:  $0.57
Premium Treatments:
Price/Ft:  $0.57
Total: $5.70
PTO0.38WH

Flexo® PET Overexpanded™ - 3/8" - White

Price/Ft:  $0.57
Premium Treatments:
Price/Ft:  $0.57
Total: $5.70
PTO0.38YL

Flexo® PET Overexpanded™ - 3/8" - Yellow

Price/Ft:  $0.57
Premium Treatments:
Price/Ft:  $0.57
Total: $5.70
PTO0.50BG

Flexo® PET Overexpanded™ - 1/2" - Black/Gray

Price/Ft:  $0.69
Premium Treatments:
Price/Ft:  $0.69
Total: $6.90
PTO0.50BK

Flexo® PET Overexpanded™ - 1/2" - Black

Price/Ft:  $0.69
Premium Treatments:
Price/Ft:  $0.69
Total: $6.90
PTO0.50CL

Flexo® PET Overexpanded™ - 1/2" - Clear

Price/Ft:  $0.69
Premium Treatments:
Price/Ft:  $0.69
Total: $6.90
PTO0.50NB

Flexo® PET Overexpanded™ - 1/2" - Neon Blue

Price/Ft:  $0.69
Premium Treatments:
Price/Ft:  $0.69
Total: $6.90
PTO0.75BG

Flexo® PET Overexpanded™ - 3/4" - Black/Gray

Price/Ft:  $0.85
Premium Treatments:
Price/Ft:  $0.85
Total: $8.50
PTO0.75BK

Flexo® PET Overexpanded™ - 3/4" - Black w/ 3 end

Price/Ft:  $0.85
Premium Treatments:
Price/Ft:  $0.85
Total: $8.50